News about production and shipping
over 8 years ago
– Sat, Nov 18, 2017 at 12:36:21 AM
Hi backers,
We would like to share an update on our progress with Knops. We are putting a lot of work in the production of the molds right now. The molds were made in China and the process of making the molds ready for production and the actual production of Knops is happening in the Netherlands. Now there is a slight hiccup: the production of the molds in China took longer than expected. This will result in a little delay when it comes to shipping our product.
Right now it’s difficult to determine how large of a delay we’re talking about, but we’re doing all we can to minimise impact. The fact that we did a lot of pre-engineering is something which definitely helps to minimise the loss of time. We are able to get the molds ready for production much faster. However, because of this delay, we will not be able to ship by the end of this month, but we expect to ship the first orders in January. Depending on the region your shipment will be sent at the beginning or the end of January.
With a highly complex product, there are many components that have to work together in perfect symphony. Every single part and filter has to be tuned to the right size and acoustical performance. So, what is the work that is left to be done?
The mold production for first test injection is in the making and we’re working hard on the final details of the molds. We’re entering the phase of fine-tuning very soon. Let’s get into more detail. Injection molding has its own requirements and therefore needs to be further developed in order to have a mass production version of Knops that looks good and works well. This means that we have to make Knops in several parts because of the production methods and to complete this step of production we use ultrasonic welding. The inside of Knops is going to be highly polished so that there are no imperfections that affect the acoustics.
Besides production, we are also fine-tuning our test equipment, which we going to use to do quality control. Every set of Knops will be tested on their functionality and different acoustic settings. This is a very important step to be able to provide you with a high-quality product.
During the Kickstarter campaign, we introduced a stretch goal. We said that if we reached a funding of €150.000, we would include a high-end hardcover case with Knops to all our backers that helped us reach this threshold. We decided to include this stylish, useful case with every pair of Knops, for everyone! This because of the great support and we want to thank you for your patience so far! See the photo below of the latest prototype of the case. We have already done some improvements on this latest version, so the final case will be even cooler! The final version will have a better zipper and is thinner so that it fits even better in your pocket.
Because of the high demand for Knops, we are already in conversation with our production partner to explore possibilities of scaling up the production capacity. We hope to share good news about this as soon as possible.
Very soon we will share a visual planning with information about production and shipping for Knops. In this planning, we will share a delivery schedule so you will have a good indication of when you can expect your pair of Knops. From now on we’ll share a new update every week. We will also share some insights with you about the production process with photos/videos.
We’re working very closely with our skilled production partner in the Netherlands. Also, we acquired one of the best acoustic engineers in the industry to ensure a high-quality product and a smooth production process. It’s taking a bit longer than we would like, but it will be worth the wait. We’re working hard to make Knops ready for delivery as soon as possible and we hope that you will keep supporting us in our mission of creating the world’s best adjustable hearing solution.
Thanks!
With love,
Team Knops